SPEC: 44020

DLO TCU 2000V EPDM Insulation Thermoset CPE Jacket. RHH/RHW-2/RW90 MSHA Approved.

UL Listed as 2kV Heavy Duty Flexible Power Cable (HDFPC) DLO, Rated 90°C Dry or Wet. 2kV Type RHH/RHW-2 Flexible Power Cable Rated for Dry or Wet. CSA Listed as 2kV Type RW90. Composite Thermoset Wall EPDM Insulation Thermoset CPE Jacket. Silicone-Free. MSHA Approved

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Application

HDFPC-DLO is a 2kV flexible power cable with a variety of possible applications such as but not limited to: Drilling rigs, railroad and transit car wiring, mining and other industrial equipment, and as flexible motor leads and wind turbine applications. The cable is suited for use in wet and dry areas, conduits, ducts, troughs, trays, and where superior electrical properties are desired. HDFPC-DLO is oil, heat, flame, abrasion, and sunlight resistant. Approved for use per the NEC® as Type RHH/RHW-2 and per the CE Code as 2kV Type RW90. These cables are capable of operating continuously at the conductor temperature not in excess of 90°C for normal operation in wet and dry locations, 130°C for emergency overload, and 250°C for short circuit conditions. Sizes 1/0 and Larger Rated For CT Use.

Specifications

Select a set of products below for more information:
Cond. Size (AWG/Kcmil) Conductor Number Cond. Strands Diameter Over Conductor (in) (cm) Insulation Thickness (mils) (mm) Jacket Thickness (mils) (mm) Approx. OD (in) (cm) Approx. Weight (lbs/1000') (kgs/km)
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12 12
0 0
19 19
0.091 0.23
45 1.14
15 0.38
0.210 0.53
36 54
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10 10
1 1
19 19
0.125 0.32
55 1.40
25 0.64
0.265 0.67
58 86
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8 8
1 1
37 37
0.145 0.37
55 1.40
30 0.76
0.330 0.84
92 137
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6 6
1 1
65 65
0.186 0.47
50 1.27
30 0.76
0.370 0.94
127 189
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4 4
1 1
105 105
0.235 0.60
60 1.52
35 0.89
0.440 1.12
196 292
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2 2
1 1
161 161
0.290 0.74
60 1.52
35 0.89
0.500 1.27
282 420
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1/0 1/0
1 1
266 266
0.379 0.96
75 1.91
55 1.40
0.645 1.64
450 670
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2/0 2/0
1 1
342 342
0.400 1.02
80 2.03
50 1.27
0.690 1.75
566 842
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3/0 3/0
1 1
418 418
0.480 1.22
80 2.03
55 1.40
0.760 1.93
676 1006
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4/0 4/0
1 1
532 532
0.530 1.35
80 2.03
60 1.52
0.815 2.07
815 1213
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262.2 262.2
1 1
646 646
0.565 1.44
80 2.03
60 1.52
0.845 2.15
974 1449
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313.3 313.3
1 1
779 779
0.650 1.65
90 2.29
70 1.78
0.980 2.49
1139 1695
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373.7 373.7
1 1
931 931
0.701 1.78
95 2.41
70 1.78
1.040 2.64
1343 1999
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444.4 444.4
1 1
1121 1121
0.782 1.99
90 2.29
65 1.65
1.105 2.81
1654 2461
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535.3 535.3
1 1
1330 1330
0.843 2.14
105 2.67
75 1.91
1.212 3.08
1889 2811
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646.4 646.4
1 1
1628 1628
0.890 2.26
115 2.92
80 2.03
1.290 3.28
2292 3411
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777.7 777.7
1 1
1924 1924
0.966 2.45
120 3.05
90 2.29
1.405 3.57
2727 4058
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1111 1111
1 1
2745 2745
1.168 2.97
115 2.92
95 2.41
1.640 4.17
4161 6192
Cond. Size (AWG/Kcmil) DC Resistance @ 25C (ohms/1000') (ohms/km) AC Resistance @ 75C (ohms/1000') (ohms/km) Inductive Reactance (ohms/1000') (ohms/km) Max Pull Tension (lbs) (kg) Min. Bend Radius (in) (cm) In Air Ampacity @ 75C (amps) In Air Ampacity @ 90C (amps) Raceway Ampacity @ 75C (amps) Raceway Ampacity @ 90C (amps)
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12 12
1.774 2.64
2.301 3.42
0.054 0.08
52 23.59
0.8 2.03
35 35
40 40
25 25
30 30
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10 10
1.081 1.61
1.302 1.94
0.050 0.07
83 37.65
1.1 2.79
50 50
55 55
35 35
40 40
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8 8
0.679 1.01
0.818 1.22
0.052 0.08
132 59.87
1.3 3.30
70 70
80 80
50 50
55 55
More Options
6 6
0.435 0.65
0.524 0.78
0.051 0.08
209 94.80
1.5 3.81
95 95
105 105
65 65
75 75
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4 4
0.274 0.41
0.330 0.49
0.048 0.07
333 151.05
1.8 4.57
125 125
140 140
85 85
95 95
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2 2
0.172 0.26
0.207 0.31
0.045 0.07
530 240.40
2.0 5.08
170 170
190 190
115 115
130 130
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1/0 1/0
0.109 0.16
0.131 0.19
0.044 0.07
844 382.83
2.6 6.60
230 230
260 260
150 150
170 170
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2/0 2/0
0.087 0.13
0.104 0.15
0.043 0.06
1064 482.62
2.8 7.11
265 265
300 300
175 175
195 195
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3/0 3/0
0.069 0.10
0.083 0.12
0.042 0.06
1342 608.72
3.0 7.62
310 310
350 350
200 200
225 225
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4/0 4/0
0.055 0.08
0.067 0.10
0.041 0.06
1692 767.48
3.3 8.38
360 360
405 405
230 230
260 260
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262.2 262.2
0.026 0.04
0.033 0.05
0.031 0.05
2097 951.18
3.4 8.64
415 415
466 466
264 264
301 301
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313.3 313.3
0.039 0.06
0.048 0.07
0.031 0.05
2506 1136.70
3.9 9.91
460 460
518 518
298 298
332 332
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373.7 373.7
0.033 0.05
0.042 0.06
0.031 0.05
2989 1355.79
5.2 13.21
524 524
592 592
323 323
365 365
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444.4 444.4
0.026 0.04
0.040 0.06
0.029 0.04
3555 1612.52
5.5 13.97
578 578
652 652
358 358
405 405
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535.3 535.3
0.021 0.03
0.028 0.04
0.030 0.04
4282 1942.28
6.1 15.49
644 644
730 730
394 394
446 446
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646.4 646.4
0.018 0.03
0.025 0.04
0.030 0.04
5171 2345.52
6.5 16.51
720 720
812 812
439 439
496 496
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777.7 777.7
0.016 0.02
0.024 0.04
0.030 0.04
6221 2821.80
7.0 17.78
801 801
905 905
483 483
543 543
More Options
1111 1111
0.011 0.02
0.016 0.02
0.029 0.04
8888 4031.53
8.2 20.83
993 993
1119 1119
570 570
648 648

* Ampacities in raceway are based upon 2023 NEC Table 310.16 and do not take into account the overcurrent protection limitations in NEC 240.4(D) 20 Amps for 12 AWG CU, and 30 Amps for 10 AWG CU (independent of the conductor temperature rating and stranding). Also, see NEC sections 310.15 and 110.14(C) for additional requirements. Ampacities for non-standard sizes were extrapolated
* Ampacities in air are based upon 2023 NEC Table 310.17. Ampacities for non-standard sizes were extrapolated
* Inductive Reactance is based on non-ferrous conduit with one diameter spacing center-to-center.
* #12 and #10 AWG are not approved for CSA RW90

Cond. Size Black Red Brown Orange Yellow Green Gray
12 12
571253
665446 665446
665465 665465
665466 665466
665467 665467
665468 665468
10 10
560057
665469 665469
665470 665470
665471 665471
665472 665472
665473 665473
8 8
TBA TBA
167014
665474 665474
665475 665475
665476 665476
665477 665477
6 6
167015
665478 665478
665479 665479
665480 665480
665481 665481
665482 665482
4 4
167017 167017
665483 665483
665484 665484
665485 665485
653627 653627
2 2
167019 167019
138238 138238
138239 138239
138240 138240
138241 138241
1 1
167020 167020
138282 138282
138283 138283
138287 138287
138288 138288
138289 138289
1/0 1/0
167021
138242 138242
138243 138243
138244 138244
138245 138245
138246 138246
2/0 2/0
167022 167022
138247 138247
138248 138248
138249 138249
138251 138251
3/0 3/0
167023
138252 138252
138253 138253
138254 138254
138255 138255
138256 138256
4/0 4/0
167024 167024
138257 138257
138258 138258
138259 138259
138260 138260
262.6 262.6
167026
641176 641176
665452 665452
665453 665453
665454 665454
665455 665455
313.3 313.3
167027
665456 665456
665457 665457
665458 665458
665459 665459
665460 665460
373.7 373.7
167029
655203 655203
678900 678900
576729 576729
678901 678901
678902 678902
444.4 444.4
167030
678975 678975
665461 665461
665462 665462
665463 665463
665464 665464
535.3 535.3
167031 167031
138211 138211
138212 138212
138213 138213
677552 677552
646.4 646.4
167032
138229 138229
138215 138215
138216 138216
138217 138217
138218 138218
777.7 777.7
167033 167033
640980 640980
640981 640981
640982 640982
138219 138219
640983 640983
1111 1111
167035
138220 138220
138221 138221
138222 138222
138223 138223
138224 138224

Standards & References

  • ASTM B3 Soft or Annealed Copper Wire
  • ASTM B33 Standard Specification for Tin-Coated Soft or Annealed Copper Wire
  • ASTM B172 Standard Specification for Rope-Lay-Stranded Copper Conductors Having Bunch-Stranded Copper Conductors (As Applicable)
  • UL 44 Thermoset-Insulated Wires and Cables
  • UL 1685 Vertical-Tray Fire Propagation and Smoke Release Test (1/0 and Larger)
  • UL 2806 Heavy Duty Flexible Power Cable (HDFPC-DLO)
  • CSA C22.2 No. 38 Thermoset-insulated wires and cables
  • CSA C22.2 No.230 Tray Cables - Rated TC-ER (1/0 AWG and Larger)
  • ICEA S-95-658 (NEMA WC70) Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy
  • IEEE 1202 FT4 Flame Test (70,000) BTU/hr Vertical Tray Test
  • MSHA Approved
  • Made in America: Compliant with both Buy American and Buy America Act (BAA) requirements per 49 U.S.C. § 5323(j) and the Federal Transit Administration Buy America requirements per 49 C.F.R. part 661

Construction

  1. Conductor: Flexible Stranded Rope-Lay Class I Tinned Copper per ASTM B33 and B172 (As Applicable)
  2. Binder Tape: Mylar Tape
  3. Insulation: Black Thermoset Ethylene Propylene Diene Monomer (EPDM)
  4. Jacket: Thermoset Chlorinated Polyethylene (CPE). Other colors available (see table below)

Resources

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